High Efficient Lightweight Wall Panel Making Machine Production Line Manufacturer, Factory，Find Lightweight Wall Panel Making Machine, precast concrete wall panel machine in Ji Nan Ouyade Cnc Machinery

High Efficient Lightweight Wall Panel Making Machine Production Line

The EPS lightweight panel production line mainly have these parts foaming system, storage system, automatic conveying system, automatic measuring system, mixing system, Casting system, demolding system. The lightweight wall panel machine is not like another machine, it is very flexible, it means if the capacity is small at the beginning, could just buy one or two mold car; if in the future, the market demand is increasing and you want to increase the capacity, then just buy more mold cars. So the investment is also very flexible, so more customers like invest in this project. 

Finished panel 

Mold car 

This kind of production line has two kinds of mold car, one is vertical mold car, 

Another is Horizontal mold car, which could produce three kinds of the panel. so it means Horizontal mold car could produce all these different panels. I share a picture with you in the attachment.

Compared with these two kinds of mold cars, just like the saying', Every coin has two sides'. both the old car has its own advantage. For Vertical mold car, the biggest advantage is the capacity is large, it means for 2440×610×100mm. For the Horizontal mold car, the biggest advantage is it's multi-functional. 

This video is about the production process of the wall panel machine with Horizontal Mold car, which could help you have a better understanding of the production process. 

Market analysis

EPS concrete wall panel is Lightweight and energy-saving composite, Which is made of industrial waste fly ash, slag, ceramics, cement, and EPS foam particles as the main raw materials.

The production process is simple, the cost is low, and the economic benefits are considerable. The industrialization and commercialization of residential construction in this century have been irreversible. According to the development of wall materials in developed countries, the product is in line with the development law, which overcomes the defects of other lightweight wall panels, has unique performance, and will be the leader in new wall materials.

Production procedure

1. Cement, fly ash is conveyed to metering silo by screw conveying, and then to the mixer.

2. EPS raw material after foaming through the fluidized bed conveyor to the storage silo, volume 

    measurement, though air conveying system to mixer;

3. Sand and other additives through the lifting device, to the mixer

4. After mixing, through the pumping device, to the old car.

5. curing 8hours in the mold car then need demolding, unloading the mold.

6. Stack, natural maintenance for 28 days

Advantage of eps concrete wall panel

The biggest advantage is that it could replace the blocks. 

How could one new product be accepted by people?  Only the product could help people save time, save energy, much more convenient, price is relatively cheaper than the old one. now for the construction materials, people mainly use block. This kind of machinery produces the bigger panels, mainly used to replace the blocks.

T edge & L edge for EPS concrete wall panel

EPS concrete wall panel, with T edge, Ledge. This kind of edge could make the installation much faster, easier and stable. This is a video for our Middle-east customer, who is using the T edge, L edge Aluminum mold to produce this kind of panel. 

Comparison between EPS wall panel with Blocks 

EPS wall panel: 

1. The fire resistance limit is 2.5-3hours, Noncombustion reached the national standard A grade and can be used in the fireproof building.

2.Whether the frame or steel structure, due to the big board  overall installation for use as a wall structure form, so it can be adapted to    

   larger interlayer displacement angle and greatly enhance the seismic resistance

3.Installation workers construction speed of 60-80 sqm/day

4. It is widely used in public building, office building, hospitals, schools, high-rise residential buildings, workshop, temporary buildings, None    

    load-bearing exterior wall in the temporary building, interior walls, etc.

Blocks:

1. The fire resistance limit 1 hour

2. Requires masonry and structural reinforcement as a wall material, the seismic resistance is worse than the EPS wall panel

3. Masonry worker masonry speed of 7-10 sqm/day

4. Partition walls, roofing

Installation & Commission

Installation&commissioning staff: 2-3 persons, and the buyer also please allocates your workers for installation help.

Remark: If the buyer wants to install the machinery by their own workers, they can dispatch workers to the project appointed by the seller to study. The seller has the responsibility to dispatch 1-2 engineers to the buyer's project to direct when the buyer's installation meets problems.

Production time: 60 working days

Commission and testing time: 10-15 working days

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